:  Jul 14, 2005

































. Disconnect the battery ground cable.

.
  : Do not work on or under a vehicle supported only by a jack. Always support the vehicle on safety stands.

Raise and support the vehicle.

. Remove the accessory drive belt.




. Remove the cooling fan shroud.
  Release 2 clips from the cooling fan lower shroud.
  Release and remove the cooling fan lower shroud from the cooling pack.

. Using the special tools, retain the crankshaft pulley.



.
  : Under no circumstances should the crankshaft setting peg, 303-645, be used in the following operations, to restrain the crankshaft.

:
  The crankshaft pulley retaining bolt will be very tight.

Remove the crankshaft pulley retaining bolt.
  Discard the bolt.

. Remove the special tools.

. Using the special tools, remove the crankshaft pulley.
  Collect the locking ring.




. Remove the special tools from the crankshaft pulley.

. Using the special tool, remove the crankshaft front seal.
  Remove the outer section of the seal.
  Repeat the process to remove the inner section of seal.




. Check the crankshaft damper pulley and locking ring for damage.

. Clean all the crankshaft pulley mating faces.

. Using the special tool, install the crankshaft front seal.
  Lubricate the seal with clean engine oil.
  Use the discarded crankshaft bolt with the service tool.




. Install the crankshaft pulley.
  Lubricate the seal with clean engine oil.

. Install the crankshaft pulley locking ring.

.
  : The screw thread in the crankshaft pulley must be cleaned out before installing a new crankshaft pulley bolt.

Install, but do not tighten, the new crankshaft pulley bolt.

.
  : Under no circumstances should the crankshaft setting peg, 303-645, be used in the following operations, to restrain the crankshaft.

Using the special tools, retain the crankshaft pulley.
  Tighten the crankshaft pulley bolt to 380 Nm (280 lb.ft).




. Remove the special tools.

. Install the cooling fan lower shroud.

. Install the accessory drive belt.

. Connect the battery ground cable.